My Cart: 0 item(s)

Product Search
Product Search

Secure Checkout
Dana 35
    Dana 35
    Purchase Dana 35
    • Dana 35
      Part Number: dc-asm-5062

    • Cover includes magnetic drain plug and mounting hardware.
      Price varies with finish.

      $0.00

      Shipping Weight: 9.00 pounds

      Quantity in Basket:  None

    •  

    Volume: 0.5 quarts over stock

    Dimensions: Click here for dimensions. Depth is 3.5 inches inside.

    The design of the PML Dana 35 differential cover works with a variety of applications.

    Benefits:

    • Extra capacity
    • Fins and cast aluminum construction for cooling
    • Thick walls
    • Drain hole and magnetic plug to simplify maintenance
    • Follows stock cover profile

    This differential cover fits the rear Dana 35 differential. Jeep models from 1984 to 2004 and some Ford trucks and SUVs may be able to use this cover:

    • 1987 to 1995 YJ Wrangler
    • 1997 to 2001 TJ Wrangler
    • 1984 to 2001 XJ Cherokee & Wagoneer
    • 1993 to 1998 ZJ Grand Cherokee
    • 1999 to 2004 WJ Grand Cherokee with spacer (see installation below) or lifted
    • Ford Trucks and SUVs may have this axle for the front but usually do not have space for a larger cover

    Always check to verify differential and clearance for a larger cover. Configurations vary. A larger cover may contact sway bars, gas tanks or skid plates.

    Some Ford SUVs have a Dana 30 (PML part number 5058).

    For Jeeps, other possible differentials include the Chrysler corporate 8.25 ((PML part number 9864) and the Dana C213 (no PML cover available).

    PML Dana 35 differential cover on a 1999 Grand Cherokee WJ  Click on image to view larger.
    Dana 35 (PML cover) on a 1999 Grand Cherokee WJ. 10 Bolts. About 9½ inches wide. One bolt centered on bottom.

    PML Dodge 8.25 differential cover  Click on image to view larger.
    Chrysler/Dodge 8.25 Differential Cover, 10 bolts. About 12 inches wide. Bottom has flat edge. One bolt centered on the bottom.

    Dana 213 stock differential cover  Click on image to view larger.
    Dana 44 C213 stock cover on a 2006 Grand Cherokee. 12 Bolts. Flat on bottom with two bolts centered along bottom.

    This PML differential cover for the Dana 35 was installed on a 1999 Grand Cherokee 4.0 4x4 WJ. The sway bar was a bit too close to the larger PML cover, so the mechanic fabricated and installed a 0.125 (1/8 inch) spacer on the sides where the sway bar connects.

    Also installed on this WJ: PML transmission pan part number 9862 and front differential cover part number 5058

    Dana 35 stock differential cover on WJ   PML Dana 35 differential cover on WJ   Spacer on sway bar of WJ to allow for larger PML cover
    Click on image to view larger.

    First image: Stock rear cover on a 1999 Grand Cherokee 4.0 WJ. There is about 1½ inches between the stabilizer bar and the stock cover. Jeep is on a lift since the stock cover is otherwise hard to see and access.

    Second image: View from the ground looking up at a PML cover installed on a Grand Cherokee. To gain clearance for the larger PML cover, a spacer was installed on the stabilizer bar.

    Third image: 1/8 inch spacer on stabilizer bar shown in this picture on a Jeep Grand Cherokee.

    Spacers for Sway Bars

    Some sway bars do not allow enough space for a larger, aftermarket differential cover. It may be possible to use a spacer for the sway bar to increase clearance.

    If you need spacers, one of our customers with a Grand Cherokee has recommended these: Iron Rock Offroad 1 Inch Sway Bar Spacers. (Thanks Ross!)

    Installer must verify fit and function. Information for reference only.

    Drain and Fill/Level Check

    This PML differential cover has a drain hole on the bottom and a fill hole on the front. A magnetic drain plug, a plug for the fill hole, and mounting bolts are included.

    This cover does not have a location for machining for a temperature sending unit.

    PML Differential Cover Compared to Stock

    PML Differential Cover Part Number 5062 compared to stock   PML Differential Cover Part Number 5062, compared to stock, top view
    Click on image to view larger in a new tab or window.